Automation

PLC systems, SCADA and control software from the 90s & 2000s — brought up to Industry 4.0 standards. Cost-effectively and with low risk.

Industrial automation — PLC and SCADA systems

Industrial Automation

PLC · SCADA · Robotics · Safety Systems · Industry 4.0

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PLC Code Modernization

Legacy PLC code in obsolete languages → modern C++ or structured text. Including undocumented safety logic reconstruction via dynamic analysis.

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SCADA & MES Integration

Old systems connected to modern SCADA/MES. Protocol bridges for Modbus, OPC-UA, proprietary protocols. No replacement of the base machines.

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OT Security & NIS2

Operational technology security audit. Vulnerability assessment for PLC, HMI, SCADA. NIS2 gap analysis and compliance documentation.

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Predictive Maintenance

Existing sensors connected via IoT gateway. ML-based failure prediction. 3–7 days advance warning. Typical ROI < 12 months.

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AI-assisted Process Optimization

LLM agents for process monitoring, automated reporting, anomaly detection. With industrial security requirements and Prompt Injection defense.

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Safety System Validation

Analysis and documentation of existing safety logic. SIL assessment and support for an IEC 61508-aligned process with phased validation.

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