Industry
Manufacturing
Modernize machine parks with decades-old technology — without production stops. From CNC controllers to automated quality control.
Manufacturing Plant
CNC · Production Lines · Quality Control · MES Integration
Typical Challenges
What Manufacturing customers tell us
EOL Component Crisis
Problem: Critical chip discontinued. 4 production lines at risk. Replacement cost: €1.1M.
Solution: Drop-in PCB redesign with modern IC. Same form factor. 86% savings.
Case Study →Legacy Machine Integration
Problem: New MES cannot communicate with 22-year-old CNC. Manufacturer gone. New machine: €480K.
Solution: Protocol reverse engineering + custom Node.js bridge. 75% savings.
Case Study →Unreadable Control Code
Problem: Pascal code on floppy disk. Developer retired. No documentation. New system: €338K.
Solution: Behavior-first analysis. Complete C++ rewrite with full documentation. 65% savings.
Case Study →No Real-time Monitoring
Problem: 47 sensors, RS-485, manually read twice daily. No OEE, no predictive maintenance.
Solution: RS-485 → MQTT gateway + cloud platform. 93% savings. Predictive maintenance.
Case Study →Vulnerable IoT Devices
Problem: 200+ field devices with hardcoded credentials. Known CVEs. NIS2 deadline.
Solution: Firmware security audit + new firmware via OTA. NIS2 documentation ready. 0 hardware replacements.
Case Study →EMC Certification
Problem: New product must be CE/FCC certified. No internal EMC expertise. Deadline pressure.
Solution: TÜV-accompanied EMC pre-compliance. Design for EMC from the start. Full certification support.
Case Study →Manufacturing challenge?
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